Our biocompatible Titanium Foil sheets are a top-tier material crafted for prosthetic manufacturing, made from high-purity Grade 2 titanium. Starting at just 0.01 mm thick, these sheets are lightweight, corrosion-resistant, and designed for safe use in the human body, making them ideal for prosthetics like limb components, joint replacements, and orthopedic implants. Compliant with ASTM F67 standards for medical applications, our foil ensures reliability and safety in life-changing medical devices. We’re proud to deliver a material that helps improve lives with precision and durability.
We produce these foil sheets using advanced cold-rolling techniques, ensuring a smooth, uniform surface and precise tolerances for seamless integration into intricate prosthetic designs. With a density of 4.51 g/cm³—45% lighter than steel—and a tensile strength of ~345 MPa, they offer a perfect balance of strength and flexibility. Their biocompatibility ensures they’re non-toxic and tissue-friendly, while their corrosion resistance stands up to bodily fluids and sterilization processes. Our rigorous quality control guarantees every sheet performs consistently, giving manufacturers confidence in their prosthetic applications.
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Our biocompatible titanium foil sheets are commercially pure Grade 2 titanium, with 99.2% titanium content and minimal alloying elements. This high purity ensures excellent biocompatibility, making the material safe for long-term human implantation. Its low density of 4.51 g/cm³ keeps prosthetics lightweight, improving patient comfort and mobility. The tensile strength of ~345 MPa provides durability, while its formability allows for shaping into complex prosthetic components. The foil’s natural oxide layer offers superior corrosion resistance against bodily fluids, saline, and sterilization chemicals, ensuring longevity. Thermally stable up to 400°C and highly weldable, it’s a versatile choice for prosthetic manufacturing.
Applications
Our biocompatible titanium foil sheets are designed for prosthetic manufacturing but excel in a range of medical uses:
Limb Prosthetics: Lightweight and durable for arm and leg components.
Joint Replacements: Biocompatible and strong for hip and knee implants.
Orthopedic Implants: Resists corrosion for bone plates and screws.
Dental Prosthetics: Safe for crowns, bridges, and implant frameworks.
Medical Sensors: Conductive and stable for diagnostic prosthetic devices.
While prosthetics are the primary focus, the foil also finds use in chemical processing for corrosion-resistant linings and in aerospace for lightweight components, showcasing its versatility across industries.
| Titanium (Ti) | Aluminum (Al) | Vanadium (V) | Tin (Sn) | |
| Ti-6Al-4V | Rest | 5.5%-6.8% | 3.5%-4.5% | |
| Ti-5Al-2.5Sn | Rest | 4.5%-5.5% | 2.0%-3.0% |
Physical Properties
| Density | 4.4-4.5g/cm³ |
| Melting Point | 1660°C |
| Coefficient of Thermal Expansion | 8-10×10⁻⁶/K (20°C-500°C) |
| Thermal Conductivity | 6-22 W/(m·K) (depending on alloy grade) |
| Electrical Resistivity | 0.14-0.17 μΩ·m |
| Tensile Strength | 600-1200 MPa (depending on alloy grade) |
| Yield Strength | 480-1100 MPa |
| Elongation at Break | 10%-25% |
| Hardness | 200-400 HB |
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The prosthetic manufacturing industry is growing steadily, with a projected CAGR of 6.3% through 2032, driven by aging populations, advancements in medical technology, and rising demand for personalized prosthetics. Biocompatible materials like our Grade 2 titanium foil are in high demand as manufacturers aim to create lightweight, durable, and safe devices that improve patient outcomes. The rise of 3D printing and custom prosthetic designs is fueling the need for flexible, high-quality materials that support precision manufacturing.
Challenges include stringent regulatory standards and high raw material costs, but we’ve optimized our production to ensure compliance with ASTM F67 and cost-effectiveness. Sustainability is a growing focus, with the medical industry seeking recyclable materials to meet environmental goals. Our foil is fully recyclable, aligning with these green initiatives. The trend toward personalized medicine and wearable prosthetics further boosts demand for our foil, which is compatible with advanced manufacturing techniques and lightweight designs.
Industry Trends
Biocompatibility: Safe, tissue-friendly materials are critical, and our foil excels.
Lightweighting: Reducing prosthetic weight improves patient comfort, and our foil delivers.
Sustainability: Recyclable materials are a priority, and our foil is 100% recyclable.
Additive Manufacturing: 3D printing in prosthetics pairs well with our foil’s precision.
Personalized Prosthetics: Custom designs demand flexible, formable materials.
Wearable Medical Devices: Lightweight materials support advanced prosthetic technologies.
Minimally Invasive Techniques: Smaller, precise components need high-quality foils.
Automation: Automated production lines require consistent, reliable materials.
Comparison Table
Parameter | Our Grade 2 Titanium Foil | Other Titanium Foils |
|---|---|---|
Thickness Range | 0.01 mm - 0.25 mm | 0.05 mm - 0.3 mm |
Tensile Strength | ~345 MPa | ~240-900 MPa |
Corrosion Resistance | Excellent (bodily fluids) | Good to Excellent |
Biocompatibility | High, ASTM F67 compliant | Varies, may not comply |
Surface Finish | Smooth, uniform | Varies, less consistent |
Thermal Stability | Up to 400°C | Up to 350-600°C |
Standards Compliance | ASTM F67 | ASTM B265 or lower |
Recyclability | Fully recyclable | Varies |
Company Comparison
Our biocompatible Grade 2 titanium foil sheets stand out in the prosthetic manufacturing market for their unmatched quality and performance. While other foils are available, our advanced cold-rolling process delivers a smoother surface and tighter tolerances, ensuring seamless integration into prosthetic designs. We prioritize sustainability with eco-friendly production and fully recyclable materials, aligning with the medical industry’s green goals. Our streamlined supply chain guarantees fast, reliable delivery, even during market disruptions. Every batch is rigorously tested to ASTM F67 standards, ensuring safety and reliability for critical medical applications.
Why Choose Our Titanium Foil?
Biocompatible Excellence: Safe for human tissue, meeting ASTM F67 standards.
Lightweight Design: ~4.51 g/cm³ density for comfortable prosthetics.
Eco-Friendly: Fully recyclable with sustainable production processes.
Fast Delivery: Optimized logistics ensure timely supply.
Versatile Applications: Ideal for limb prosthetics, joint replacements, and more.
Industry Outlook
The prosthetic manufacturing industry is moving toward lighter, safer, and more sustainable solutions. As personalized prosthetics, wearable medical devices, and 3D printing gain traction, our biocompatible titanium foil is well-positioned to meet these demands. Its compatibility with advanced manufacturing techniques ensures it’s ready for next-gen prosthetic designs, while its recyclability aligns with environmental goals. We’re continuously refining our processes to stay ahead, delivering materials that empower life-changing medical innovations.
Conclusion
Our biocompatible Grade 2 titanium foil sheets are a must-have for prosthetic manufacturing. Their lightweight strength, biocompatibility, and corrosion resistance make them ideal for limb components, joint replacements, and more. With top-tier quality, sustainable production, and reliable delivery, we’re here to support your prosthetic projects. Choose our foil for materials that combine precision, safety, and durability to improve lives.
For more details, pls directly contact us.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
Why is Grade 2 titanium foil ideal for prosthetics?
Its biocompatibility and lightweight strength make it perfect for limb and joint components.How thin are these foil sheets?
They start at 0.01 mm, ideal for precision prosthetic designs.Is it safe for human use?
Yes, it’s non-toxic and tissue-compatible, meeting ASTM F67 standards.Can it withstand sterilization?
It resists corrosion from sterilization chemicals and heat up to 400°C.Does it meet medical standards?
It complies with ASTM F67 for reliable quality.Is it suitable for welding?
Yes, its weldability supports complex prosthetic designs.Can it be used in 3D printing?
Its uniform thickness makes it ideal for additive manufacturing.Is it recyclable?
100% recyclable, supporting sustainable prosthetic manufacturing.
