Our Grade 5 Ti-6Al-4V foil is a high-performance material engineered for top-tier automotive parts, crafted from the robust Ti-6Al-4V alloy. Starting at just 0.01 mm thick, this foil is lightweight, incredibly strong, and corrosion-resistant, making it ideal for high-performance vehicles. Compliant with ASTM B265 and AMS 4911 standards, it’s perfect for components like exhaust systems, suspension parts, and engine valves that demand strength and durability. Our foil delivers the reliability needed to push automotive performance to the next level.
We produce this foil using advanced cold-rolling techniques, ensuring a smooth, uniform surface and tight tolerances for seamless integration into complex designs. With a density of 4.43 g/cm³—about 40% lighter than steel—and a tensile strength of ~900 MPa, it offers a killer strength-to-weight ratio. Its corrosion resistance handles road salts, moisture, and high temperatures, while its thermal stability up to 600°C makes it ideal for engine applications. Our rigorous quality control ensures every batch performs consistently, giving manufacturers confidence in their high-performance parts.
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Our Grade 5 Ti-6Al-4V foil is a titanium alloy with 6% aluminum and 4% vanadium, delivering superior strength and heat resistance. Its low density of 4.43 g/cm³ makes it a top choice for weight-sensitive automotive applications. The tensile strength of ~900 MPa provides exceptional durability, while its moderate formability allows for shaping into intricate components. The foil’s natural oxide layer offers excellent corrosion resistance against road salts, moisture, and automotive fluids, ensuring longevity in tough conditions. Thermally stable up to 600°C and weldable, it’s a versatile material for high-performance automotive parts.
Applications
Our Grade 5 Titanium Foil is designed for high-performance automotive parts but shines in a variety of uses:
Exhaust Systems: Lightweight and heat-resistant for efficient, durable exhausts.
Suspension Components: Strong and lightweight for improved handling and fuel efficiency.
Engine Valves: Handles high heat and stress for reliable engine performance.
Turbocharger Components: Resists extreme temperatures in high-performance engines.
Chassis Reinforcement: Enhances structural strength without adding weight.
While automotive applications are its primary focus, the foil also finds use in aerospace for high-strength components and in sporting goods for lightweight, durable equipment, proving its versatility across industries.
| Titanium (Ti) | Aluminum (Al) | Vanadium (V) | Tin (Sn) | |
| Ti-6Al-4V | Rest | 5.5%-6.8% | 3.5%-4.5% | |
| Ti-5Al-2.5Sn | Rest | 4.5%-5.5% | 2.0%-3.0% |
Physical Properties
| Density | 4.4-4.5g/cm³ |
| Melting Point | 1660°C |
| Coefficient of Thermal Expansion | 8-10×10⁻⁶/K (20°C-500°C) |
| Thermal Conductivity | 6-22 W/(m·K) (depending on alloy grade) |
| Electrical Resistivity | 0.14-0.17 μΩ·m |
| Tensile Strength | 600-1200 MPa (depending on alloy grade) |
| Yield Strength | 480-1100 MPa |
| Elongation at Break | 10%-25% |
| Hardness | 200-400 HB |
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The automotive industry is racing forward, with a projected CAGR of 6.2% for advanced materials through 2030, driven by demand for lightweight, high-performance components in electric vehicles (EVs), sports cars, and luxury vehicles. Grade 5 titanium foil is a key player due to its strength, low weight, and corrosion resistance, helping manufacturers meet fuel efficiency and emissions goals. The rise of EVs and hybrid vehicles is pushing demand for materials that reduce weight while maintaining durability, and our foil fits the bill.
Challenges include high raw material costs and supply chain complexities, but we’ve optimized our production for cost-effectiveness and reliable supply. The growing use of advanced manufacturing, like additive manufacturing and precision fabrication, aligns with our foil’s uniform thickness and formability. The push for sustainability, with recyclable materials and eco-friendly production, further boosts demand for our foil, which is fully recyclable and produced with green methods.
Industry Trends
Lightweighting: Reducing vehicle weight is critical for fuel efficiency and EV range, and our foil excels.
High-Performance Vehicles: Sports cars and luxury vehicles demand strong, lightweight materials.
Sustainability: Recyclable materials are a priority, and our foil is 100% recyclable.
Additive Manufacturing: 3D printing in automotive pairs well with our foil’s precision.
Electric Vehicles: EVs need lightweight, durable materials for efficiency.
Advanced Composites: High-strength materials like our foil enhance composite structures.
Comparison Table
Parameter | Our Grade 5 Titanium Foil | Other Titanium Foils |
|---|---|---|
Thickness Range | 0.01 mm - 0.25 mm | 0.05 mm - 0.3 mm |
Tensile Strength | ~900 MPa | ~240-620 MPa |
Corrosion Resistance | Excellent (salts, fluids) | Good to Excellent |
Thermal Stability | Up to 600°C | Up to 350-400°C |
Surface Finish | Smooth, uniform | Varies, less consistent |
Standards Compliance | ASTM B265, AMS 4911 | ASTM B265 or lower |
Weldability | High | Moderate to High |
Recyclability | Fully recyclable | Varies |
Company Comparison
Our Grade 5 Ti-6Al-4V foil stands out in the automotive market for its superior quality and performance. While other foils are available, our advanced cold-rolling process delivers a smoother surface and tighter tolerances, ensuring flawless integration into high-performance parts. We prioritize sustainability with eco-friendly production and fully recyclable materials, aligning with the industry’s green goals. Our streamlined supply chain ensures fast, reliable delivery, even during market disruptions. Every batch is rigorously tested to ASTM B265 and AMS 4911 standards, guaranteeing it can handle the intense demands of automotive applications.
Why Choose Our Titanium Foil?
High Strength: ~900 MPa tensile strength for durable automotive components.
Top Quality: Meets ASTM B265 and AMS 4911 standards for reliability.
Eco-Friendly: Fully recyclable with sustainable production processes.
Fast Delivery: Optimized logistics ensure timely supply.
Versatile Design: Weldable and formable for complex automotive parts.
Industry Outlook
The automotive industry is shifting toward lighter, stronger, and more sustainable materials to meet the demands of EVs, high-performance vehicles, and environmental regulations. As electric and hybrid vehicles gain traction, our Grade 5 titanium foil is well-positioned to deliver the high-strength, lightweight performance needed. Its compatibility with additive manufacturing and precision fabrication ensures it’s ready for next-gen production methods, while its recyclability aligns with sustainability goals. We’re continuously refining our processes to stay ahead, delivering materials that power the future of automotive innovation.
Conclusion
Our Grade 5 Ti-6Al-4V foil is a must-have for high-performance automotive parts. Its exceptional strength, lightweight design, and corrosion resistance make it ideal for exhaust systems, suspension components, and more. With top-tier quality, sustainable production, and reliable delivery, we’re here to support your automotive projects. Choose our foil for materials that drive performance and efficiency in the toughest conditions.
For more details, pls directly contact us.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
Why is Grade 5 titanium foil ideal for automotive parts?
Its high strength, lightweight, and corrosion resistance make it perfect for exhausts and suspension.How thin is this foil?
It starts at 0.01 mm, ideal for precision automotive components.Can it handle high temperatures?
Yes, it’s stable up to 600°C, perfect for engine applications.Is it corrosion-resistant?
It resists road salts, moisture, and automotive fluids.Does it meet industry standards?
It complies with ASTM B265 and AMS 4911 for reliable quality.Is it suitable for welding?
Yes, its weldability supports complex automotive designs.Can it be used in 3D printing?
Its uniform thickness makes it ideal for additive manufacturing.Is it recyclable?
100% recyclable, supporting sustainable automotive manufacturing.
