Our ultra-light Titanium Foil is a standout material crafted for cutting-edge aerospace designs. Made from high-quality Grade 2 titanium, this foil is as thin as 0.01 mm, offering an unbeatable mix of lightweight performance, strength, and corrosion resistance. It’s designed to meet the rigorous demands of aerospace applications, from sleek airframes to high-performance engine components. Compliant with ASTM B265 standards, our foil ensures top-notch reliability for projects where every gram counts. Whether you’re building next-gen aircraft or spacecraft, this foil delivers the precision and durability needed to push the boundaries of innovation.
We produce this foil using state-of-the-art cold-rolling techniques, ensuring a smooth, consistent surface that’s perfect for intricate designs. Its low density—about 4.51 g/cm³—makes it 45% lighter than steel, while still packing a tensile strength of around 345 MPa. Plus, it resists corrosion from harsh elements like saltwater and high temperatures, making it a go-to for extreme environments. Our focus on quality means you get a product that performs consistently, no matter the challenge.
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Our ultra-light titanium foil is commercially pure Grade 2 titanium, boasting 99.2% titanium content with minimal alloying elements. This purity delivers a killer combo of low weight, high strength, and excellent formability. With a density of 4.51 g/cm³, it’s perfect for aerospace applications where reducing weight is critical. Its tensile strength of ~345 MPa provides enough muscle for structural components, while its flexibility allows for complex shaping. The foil’s natural oxide layer makes it highly resistant to corrosion from acids, seawater, and oxidation, even at temperatures up to 400°C. It’s also weldable, giving manufacturers the freedom to create intricate designs without compromising integrity.
| Titanium (Ti) | Aluminum (Al) | Vanadium (V) | Tin (Sn) | |
| Ti-6Al-4V | Rest | 5.5%-6.8% | 3.5%-4.5% | |
| Ti-5Al-2.5Sn | Rest | 4.5%-5.5% | 2.0%-3.0% |
Physical Properties
| Density | 4.4-4.5g/cm³ |
| Melting Point | 1660°C |
| Coefficient of Thermal Expansion | 8-10×10⁻⁶/K (20°C-500°C) |
| Thermal Conductivity | 6-22 W/(m·K) (depending on alloy grade) |
| Electrical Resistivity | 0.14-0.17 μΩ·m |
| Tensile Strength | 600-1200 MPa (depending on alloy grade) |
| Yield Strength | 480-1100 MPa |
| Elongation at Break | 10%-25% |
| Hardness | 200-400 HB |
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This ultra-light titanium foil shines in advanced aerospace designs, but its versatility stretches across multiple uses:
Airframe Structures: Cuts aircraft weight for better fuel efficiency and performance.
Engine Components: Handles high temperatures in turbine blades and exhaust systems.
Spacecraft Heat Shields: Protects against extreme heat during re-entry or space missions.
Lightweight Panels: Ideal for honeycomb structures and composite layers.
Aerospace Electronics: Used in shielding and conductive layers for sensitive systems.
While aerospace is its primary playground, the foil also finds a home in chemical processing for corrosion-resistant linings and in medical devices for its biocompatibility, though its lightweight properties truly soar in aviation and space exploration.
Industry Analysis
The aerospace industry is on a growth trajectory, with a projected CAGR of 6.5% for aerospace materials through 2032, driven by rising demand for commercial aircraft, drones, and space exploration. Lightweight materials like our titanium foil are at the core of this boom, as manufacturers chase fuel efficiency and sustainability. The push for greener aviation—think lower emissions and recyclable materials—is reshaping the market, and our foil fits right in with its eco-friendly production and recyclability. Meanwhile, private space ventures are spiking demand for materials that can handle extreme conditions, from subzero temperatures to intense heat.
Challenges like supply chain bottlenecks and titanium’s high raw material costs persist, but we’ve optimized our processes to ensure steady supply and competitive pricing. The rise of additive manufacturing is another game-changer, and our foil’s uniform thickness makes it a perfect match for 3D printing and other advanced techniques. As electrification takes off in aviation, lightweight materials for electrical systems are also in high demand, and our foil delivers there too.
Industry Trends
Lightweighting: Reducing aircraft weight is a top priority for fuel savings, and our foil’s low density nails it.
Sustainability: Eco-conscious manufacturing is huge, and our recyclable foil aligns with green goals.
Additive Manufacturing: 3D printing is revolutionizing aerospace, and our foil’s precision supports these processes.
Space Exploration: With more companies launching satellites and spacecraft, demand for ultra-light, heat-resistant materials is surging.
Electrification: Electric aircraft need lightweight materials for wiring and shielding—our foil fits the bill.
Digital Twins: Virtual modeling is trending, and our foil’s consistent quality ensures accurate prototyping.
Comparison Table
Parameter | Our Ultra-Light Titanium Foil | Other Titanium Foils |
|---|---|---|
Thickness Range | 0.01 mm - 0.25 mm | 0.05 mm - 0.3 mm |
Tensile Strength | ~345 MPa | ~300-400 MPa |
Corrosion Resistance | Excellent (seawater, acids) | Good to Excellent |
Thermal Stability | Up to 400°C | Up to 350-400°C |
Surface Finish | Smooth, consistent | Varies, less uniform |
Standards Compliance | ASTM B265 | ASTM B265 or lower |
Formability | High | Moderate to High |
Recyclability | Fully recyclable | Varies |
Company Comparison
Our ultra-light titanium foil sets the standard in a competitive market. While others offer titanium foil, we focus on precision, quality, and sustainability. Our advanced cold-rolling process delivers unmatched surface smoothness and thickness consistency, reducing defects and ensuring top performance in aerospace applications. We prioritize eco-friendly production, using recyclable materials and energy-efficient methods to meet the industry’s green demands. Our supply chain is optimized for reliability, so you get your materials on time, even during market disruptions. Every batch is tested to ASTM B265 standards, guaranteeing it can handle the toughest aerospace challenges.
Why Choose Our Titanium Foil?
Ultra-Light Design: At just 4.51 g/cm³, it slashes weight for better fuel efficiency.
Top-Tier Quality: Meets ASTM B265 standards for consistent, reliable performance.
Green Production: Fully recyclable with sustainable manufacturing processes.
Reliable Supply: Streamlined logistics ensure fast, dependable delivery.
Versatile Applications: Perfect for airframes, engines, heat shields, and electronics.
The aerospace industry is heading toward lighter, greener, and more innovative designs, and our ultra-light titanium foil is ready for the challenge. As electric aircraft and private space missions grow, demand for lightweight, durable materials will only increase. Our foil’s compatibility with additive manufacturing positions it for next-gen production methods, while its recyclability aligns with sustainability goals. We’re constantly improving our processes to stay ahead, ensuring our customers have the materials they need for tomorrow’s breakthroughs.
Conclusion
Our ultra-light Grade 2 titanium foil is a must-have for advanced aerospace designs. Its lightweight strength, corrosion resistance, and precision make it ideal for airframes, engines, and spacecraft. With a focus on quality, sustainability, and reliable delivery, we’re here to help you build the future of aviation and space exploration. Choose our foil for a material that’s as innovative as your designs.
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About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
Why is ultra-light titanium foil great for aerospace?
Its low weight, high strength, and corrosion resistance make it ideal for airframes and engine parts.How thin can this foil get?
It starts at 0.01 mm, perfect for precision aerospace designs.Can it handle extreme heat?
Yes, it’s stable up to 400°C, great for heat shields and engine components.Is it suitable for 3D printing?
Absolutely, its uniform thickness works seamlessly with additive manufacturing.How does it resist corrosion?
A natural oxide layer protects against seawater, acids, and high-temperature oxidation.Does it meet industry standards?
It’s fully compliant with ASTM B265 for reliable performance.Can it be welded?
Yes, its weldability supports complex aerospace assemblies.Is it eco-friendly?
100% recyclable, supporting sustainable aerospace manufacturing.
